The machine tool is mainly composed of the following parts
1. Cross servo skateboard: XZ adopts the principle of servo motor direct connection to drive the lead screw, making the skateboard walk according to the specified program. The lead screw and guide rail are both made of THK from Japan.
2. Spindle assembly: The spindle is a Taiwan imported Luo Yi or NTU spindle assembly with high rigidity and strong cutting force.
3.12 Workstation servo turret
4. MT5 hydraulic tailstock
5. The casting bed body is made of high-quality resin sand casting high-strength HT300 impregnated cast iron and a reasonable rib structure, with good rigidity and strong stability. In addition, after annealing and long-term natural aging treatment, residual internal stress is minimized to ensure the high precision and service life required by the machine in the long term
Features of the equipment
1.Features of the equipment
◇ The bed and base are cast as a whole, with a hydraulic tailstock inclined bed design. The high-quality cast iron resin sand integral shape is used, and the tight ribbed plate structure has good rigidity and strong seismic resistance. Flexible operation and convenient chip removal. Suitable for long axis workpieces, heavy loads, high precision, high rigidity, and high gloss surface processing requirements.
◇ Tailstock hydraulic control, automatic extension and retraction of the ejector pin, good rigidity and stability, can be controlled by foot switch.
◇The hydraulic rotary turret design adopts a twelve station hydraulic servo rotary turret, with high positioning accuracy, low failure rate, fast tool change, and nearby tool change. Suitable for heavy loads, continuous cutting, and rapid machining, it can maintain long-term high precision and excellent surface smoothness. Suitable for complex workpieces, high precision, high rigidity, and high gloss surface processing requirements.
◇The spindle adopts imported precision grade bearings, labyrinth waterproof design and heat dissipation plate spindle box design, achieving the best waterproof and dustproof effect. By utilizing high-tech lubrication technology and a unique sleeve structure, the spindle exhibits optimal stability, ensuring maximum axial rigidity, radial rigidity, and machining accuracy. Adopting a spindle servo motor scheme to achieve large-scale automatic stepless speed regulation.
◇ High precision, high-speed, and high rigidity ball screw, linear guide X-axis and Z-axis matched with Taiwan's original imported ball screw and linear guide. The track has a large span between them, and the X/Z displacement speed can reach 24M/min, making the processing efficiency more efficient. The two axis rotation is directly connected by a servo motor and a precision ball screw through an elastic coupling, with good force distribution and high positioning accuracy. It is equipped with a computer automatic lubrication system for forced lubrication. Ensure the long-term stability of the machine tool during operation.
◇ The hydraulic station adopts well-known variable displacement pumps, motors, solenoid valves, and is equipped with air cooling devices, with low noise and low oil temperature.
◇ The electrical control box adopts a heat exchanger to quickly discharge the hot air inside the electrical box, maintain a constant temperature inside the box, and ensure the stable operation of the control system.
◇ Effective lubricating oil lubrication, long service life, maintenance free; The screw pair and guide rail pair adopt a thin oil automatic centralized lubrication system; The lubrication is sufficient and reliable, and the machine tool is equipped with an automatic lubrication device with oil shortage and fault alarm functions.
◇ Adopting LED lighting: energy-saving, efficient, and long-lasting; Adopting three color working status indicator lights: real-time display of the working status of the machine tool, facilitating visual management on site.
◇ The beautifully designed fully enclosed protection has good waterproof performance. The machine's movable doors and windows are made of high-strength tempered safety glass windows, and the movable doors can be easily opened. The bright work lights and humanized operating height make the operation comfortable.
Technical parameters of machine tools
Item |
Unit |
GV-L106X |
CNC System |
|
SYNTEC 22TA |
Machining Capacity |
Max Swing Over Bed |
mm |
Ø500 |
|
Max Swing Over Carriage |
mm |
Ø220 |
|
Max Machining Diameter |
mm |
Ø400 |
|
Max Machining Length |
mm |
500 |
|
Z-axis Max Travel |
mm |
550 |
|
X-axis Max Travel |
mm |
270 |
|
X/Z Axis Motor Power |
kw |
2.4 |
|
X/Z Axis Rapid Traverse Speed |
m/min |
24 |
Spindle |
Spindle Nose |
- |
A2-5 |
|
Spindle Bore Diameter |
mm |
Ø56 |
|
Bar Stock Capacity |
mm |
Ø42 |
|
Equipped Chuck |
inch |
6" |
|
Motor Power |
kw |
7.5 / 11 |
|
Spindle Motor Speed (Rated/Max) |
rpm |
1500 / 4200 |
|
Spindle Motor Torque (Rated/Max) |
Nm |
35.8 / 53.7 |
Accuracy |
Spindle Runout |
mm |
< 0.003mm |
|
Positioning Accuracy |
mm |
±0.005mm |
|
Repeat Positioning Accuracy |
mm |
±0.003mm |
Turret |
Center Height |
mm |
80 |
|
Turret Disc Diameter |
mm |
340 |
|
Number of Tools |
pcs |
12 |
|
Square Tool Shank Size |
mm |
2525 |
|
Boring Bar Shank Diameter |
mm |
32 |
|
Turret Motor Power |
kw |
0.75 |
Tailstock |
Quill Diameter |
mm |
Φ80 |
|
Quill Max Travel |
mm |
100 |
|
Quill Taper |
# |
MT4 |
Overall Dimension |
Machine Overall Size |
mm |
23001600*1750 |
Weight |
Machine Weight |
Kg |
3800 |
Main configuration and accessories
| No. |
Name |
No. |
Name |
| 1 |
SYNTEC 22TA CNC System |
10 |
3-jaw Chuck |
| 2 |
Manual Pulse Generator on Panel |
11 |
Live Center |
| 3 |
Electrical Cabinet Heat Exchanger |
12 |
Work Light |
| 4 |
Automatic Lubrication System |
13 |
Standard Accessories (Tool Box) |
| 5 |
3-color Signal Tower Light |
14 |
Leveling Pads & Adjusting Bolts |
| 6 |
Hydraulic Station & Hydraulic System |
15 |
Attached Documents |
| 7 |
Foot Switch |
15.1 |
Packing List |
| 8 |
Coolant System |
15.2 |
Certificate of Compliance |
| 9 |
Chip Removal System |
15.3 |
CNC System Operation Manual |